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Ryanair Flyers Urged to Use Cardboard Frames to Avoid Gate Fees

A packing expert says the EU-driven rise to a 40x30x20cm allowance risks overstuffing that could prompt gate checks and charges.

Overview

  • Ryanair increased its free personal-bag size by about 20% to 40 x 30 x 20 cm with a 10kg limit and a requirement that the bag fit under the seat.
  • The size change was introduced in response to updated EU carry-on guidance and has applied to basic fares since September 2025.
  • Packing specialist Tom Schott warns the larger allowance may tempt travellers to overstuff bags and lead to penalty charges at the gate.
  • Schott recommends using a lightweight cardboard insert to create a rigid frame, plus sealable bags, modular packing cubes, and a 40x30cm floor outline to prevent bulging.
  • Airline enforcement still depends on gate staff and airport practice, so travellers should plan carefully to avoid fees and expect variability in checks.