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Researchers Convert PET Bottles and Crop Waste Into 3D‑Printed 'µBites'

The NASA‑funded team uses hydrothermal oxidative dissolution plus engineered baker’s yeast to make a printable nutrient paste as a proof‑of‑concept awaiting institutional safety approval

Overview

  • Scientists at Southern Illinois University Carbondale presented prototypes called 'µBites' at the American Chemical Society meeting after using a multi‑step process to turn PET plastic and agricultural residues into a printable food paste.
  • The method first breaks down PET and biomass with a heat‑and‑oxygen hydrothermal oxidative dissolution reactor so microbes can consume the resulting small molecules.
  • Engineered baker’s yeast then ferments those breakdown products into proteins, fats, acids and flavor compounds, with strains reported to produce a vanilla aroma and convert ethylene glycol into beta‑carotene.
  • The team says it recovers more than 50% of the carbon today and aims for near‑complete conversion, but prototypes have not been taste‑tested by humans and remain subject to university safety approval.
  • Researchers and outside experts note current limits including an estimated production cost of about $60 per kilogram, unclear scalability for global plastic waste, and a nearer‑term fit for closed or extreme environments such as long‑duration space missions.