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Merlin Launches Condor to Bring Its AI Copilot to Cargo Jets

The push targets a growing freighter market that faces a slow, high-scrutiny certification path.

Overview

  • Merlin introduced Condor to install its Merlin Pilot on large freighters such as Boeing 737s and Airbus A320s, targeting cargo operators facing pilot shortages and a surge in passenger-to-freighter conversions.
  • Merlin Pilot functions as an AI copilot that manages aircraft systems, scans for hazards, communicates with air traffic control by voice, and monitors pilot alertness and fatigue.
  • The company reports hundreds of test flights across multiple airframes and says it achieved the first fully automated takeoffs in April on fixed-wing testbeds.
  • Development is anchored by a five-year, $105 million U.S. Special Operations Command program on the C-130J, which passed a preliminary design review in March and is now in airworthiness testing.
  • Commercial operations will require FAA Part 25 approval, the transport-aircraft standard for carrying people or cargo, and Merlin disclosed a nonbinding pact with lessor World Star Aviation as regulators signal a cautious path that favors cockpit-assist roles before any crew reductions.