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Chinese Lab Converts Polyolefin Plastic Into Jet-Range Fuel With Cobalt–Nickel Catalyst

Researchers report high liquid yields and jet-range selectivity that could cut lifecycle emissions if run on renewable power, though engineering scale-up and feedstock pretreatment remain unresolved.

Overview

  • The team used hydrogenolysis to break long polyolefin chains and steer products into C8–C16 hydrocarbons, the range used in aviation fuel.
  • Lab tests reported roughly an 82.3% liquid product yield and about 79% selectivity for C8–C16 alkanes under relatively mild reaction conditions.
  • A custom cobalt–nickel catalyst appears to activate hydrogen and selectively cleave internal carbon bonds, which prevents the over-fragmentation that previously produced light gases instead of liquids.
  • Researchers say switching from costly noble metals to cobalt and nickel could lower material costs and a life-cycle assessment shows up to about an 80% greenhouse-gas reduction when the process is powered by renewables.
  • Major barriers to commercial use remain: scaling from lab reactors to industrial plants, designing reactors and robust pre-treatment to remove contaminants that can rapidly poison the metal catalyst; industry pilots exist but practical deployment is not yet demonstrated.