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Apple Explores 3D-Printed Aluminum for Watch Casings, Eyes iPhone Next

The effort seeks greater manufacturing efficiency with less metal waste.

Overview

  • Bloomberg’s Mark Gurman reports Apple is developing aluminum 3D‑printing techniques with an initial target of Apple Watch casings.
  • If successful, the approach could expand to iPhone enclosures, though Apple has not announced a timeline or confirmed the plan.
  • Apple already uses 3D‑printed titanium in Apple Watch Ultra 3 and some Series 11 parts, and it leveraged the process for a thinner USB‑C port on iPhone Air.
  • MacBook Neo employs a new aluminum forming method that reportedly uses about 50% less metal than traditional processes, highlighting ongoing material‑saving efforts.
  • Coverage notes aluminum 3D printing poses technical hurdles—including rapid cooling that can cause warping and the likely need for different alloys—yet promises lower costs and reduced waste if solved.